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SMT Line Automatic AOI Testing Machine Equipment - SMT AOI Equipment Manufacturer supplier
HCT offers top-notch SMT AOI automatic optical inspection machinery, SMT AOI for online inspection, and PCBA AOI machines for the SMT assembly line.
SMT Automatic AOI Testing machine
An SMT (Surface Mount Technology) automatic AOI (Automated Optical Inspection) testing machine is a specialized equipment used in electronics manufacturing to automatically inspect and detect defects on printed circuit boards (PCBs) after the surface mount assembly process. Here's some information about an SMT automatic AOI testing machine:
Function and Purpose:
- Inspection of PCBs: The primary function of an automatic AOI testing machine is to inspect PCBs for defects, errors, or anomalies that may affect the functionality or reliability of the assembled board.
- Utilization of optical technology: These machines use advanced imaging systems, such as cameras and image processing algorithms, to capture detailed images of the PCB and analyze them for various types of defects.
- Detection and classification: AOI machines can detect defects such as missing components, misaligned components, soldering issues (e.g., bridging, insufficient solder, solder shorts), incorrect polarity, tombstoning, and other manufacturing defects.
- Quality control: By identifying and flagging defective PCBs, AOI machines play a crucial role in quality control, ensuring that only high-quality and defect-free boards proceed to the next stage of the production process.
Features of an SMT Automatic AOI Testing Machine:
- High-resolution imaging system: AOI machines employ high-resolution cameras and advanced optics to capture accurate and detailed images of the PCB.
- Lighting system: Specialized lighting techniques, including different angles and wavelengths, are used to enhance the visibility of the PCB features and defects.
- Image processing algorithms: Advanced algorithms analyze the captured images, comparing them to reference images or predefined criteria to identify and classify defects accurately.
- Database and reporting: AOI machines often include a database to store inspection results and generate reports, providing traceability and facilitating further analysis or corrective actions.
Advantages of using an SMT Automatic AOI Testing Machine:
- Enhanced accuracy and efficiency: AOI machines can inspect PCBs at high speeds and with precision, detecting defects that may be difficult to identify through manual inspection.
- Consistency: Automated inspections ensure consistent and objective results, reducing the risk of human error and subjective judgment in defect detection.
- Cost savings: Early detection of defects allows for timely corrective actions, reducing scrap, rework, and potential customer returns or field failures.
- Process optimization: AOI machines provide valuable feedback on process performance, enabling manufacturers to identify and address recurring issues for continuous improvement.
Considerations when using an SMT Automatic AOI Testing Machine:
- Programming and setup: Proper programming and calibration are crucial to ensure accurate defect detection and minimize false positives or negatives.
- Integration: The AOI machine should be seamlessly integrated into the SMT assembly line, allowing for efficient transfer and inspection of PCBs without causing bottlenecks or delays.
- Maintenance and calibration: Regular maintenance, cleaning, and calibration of the AOI machine are necessary to maintain optimal performance and accuracy.
SMT automatic AOI testing machine offers significant advantages in terms of accuracy, efficiency, and quality control. By automating the inspection process, these machines contribute to improved product quality, reduced manufacturing costs, and enhanced customer satisfaction.
Technical Parameters - SMT AOI Equipment
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Model |
HCT-A510 (Single Track) |
HCT-AD510 |
HCT-A510XL (XL Single Track) |
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PCB Specifications |
Max. PCB size (X x Y) |
510mm x |
Single Track： Dual Track: |
510mm x700mm |
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Min. PCB size (Y x X) |
50mm x 50mm |
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PCB Thickness |
0.6mm~6mm |
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Board Edge Gap |
3mm |
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Max. Bottom Gap |
45mm |
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Max. Top Gap |
25mm~60 mm Adjustable |
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PCB Weight |
≤3Kg |
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Chips |
wrong parts, missing parts, polarity, offset, t |
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Tin Soldering |
No tin, less tin, more tin, |
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Components Range |
Chip:03015 and above； |
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Inspection Speed |
180~200ms/Fov |
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Movement
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X/Y Drive |
AC Servo Motor |
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Track Width Adjustment Method |
Automatic adjustment |
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Transmission Speed |
1500mm/s(Max) |
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Transmission Height |
900mm±30mm |
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Transmission Direction |
L – R、R – L、L – L、R – R （Pre-factory setting） |
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Transmission Mode |
Belt drive |
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Fixed Rail |
Front rail |
Single Track: No.1 rail Dual Track: No.1,3 rail or No. 2,4 rail |
Front rail |
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PCB Clamping Method |
Edge locking + base plate clamping |
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Image |
Camera |
Standard:12MP Industrial Camera |
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Resolution |
Standard:10μm |
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Lens |
Telecentric Lenses |
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Lighting System |
Multi-angle surrounding 4-color ring programmable |
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Hardware Configure |
Operation System |
Windows 10 Professional Edition 64-bit |
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Communication Mode |
Ethernet，SMEMA |
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Power Supply |
AC220V±10%,50/60HZ,1.8kVA |
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Air Supply |
4~6Kg/cm2 |
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Dimensions |
L(950mm)×W(1220mm) |
L(950mm)×W(1420mm) |
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Weight |
Approx. 900kg |
Approx. 950kg |
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Temperature Resistance |
4℃~40℃ |
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Absolute Humidity |
25～80%RH4 |
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HCT provides high-quality SMT AOI automatic optical inspection equipment, online inspection SMT AOI, and PCBA AOI machines for the SMT production line.
- For SMT pre-reflow, post-reflow inline inspection
- Granite platform, greatly improves machine precision and stability
- Programmable RGB+W LED lighting source
- Telecentric lens with constant magnification and low distortion response to high compone
Features - SMT AOI Equipment
- Multiple positioning algorithms, high-precision inspection
- Minimalist programming, one-click generation of detection windows
- Unique solder joint inspection algorithm, powerful logic function
- It has both SMT, wave soldering and special-shaped component inspection capabilities
- Unique image algorithm compensation, flexible response to deformed plate inspection
- Combined with SPC inspection data analysis to help improve process quality
- Automatically identify barcodes, quickly query production statistical reports, and remotely view tracking data
- Industry 4.0 management, supervise equipment data, support remote plate making, debugging, support
Technical Advantages - SMT AOI Equipment
- FOV assisted positioning technology + component pad positioning
FOV-assisted positioning can accurately locate small components and perform solder joint inspection, and can effectively detect small components and solder joints near high components;
Component-level pad positioning can effectively solve the false alarms and false alarms caused by board bending for flexible boards. FOV positioning is used for non-flexible boards, which can ignore the interference of screen printing and printed lines on the board, and easily realize pad positioning and packaging. detection accuracy;
- Based on pad positioning technology. Test data is directly connected to API standards
It is not acceptable for IPC-A-610-G Class 3 component terminations to extend beyond the land by more than 25% of the termination width.
- Welding inspection
Based on the precise positioning of the pads, the feature combination algorithm is used to effectively detect the solder joints.
HCT - SMT AOI Equipment Manufacturer supplier
HCT is a prominent manufacturer and supplier of SMT (Surface Mount Technology) AOI (Automated Optical Inspection) equipment. AOI systems play a crucial role in the electronics manufacturing process by inspecting PCBs (Printed Circuit Boards) for defects, ensuring quality and accuracy.
As an experienced manufacturer and supplier, HCT designs and produces high-quality SMT AOI equipment that incorporates advanced optical technologies and intelligent algorithms. These AOI systems are capable of detecting various types of defects, including solder joint issues, component placement errors, missing components, polarity problems, and more.
HCT's SMT AOI equipment offers several advantages:
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Precision and Accuracy: HCT's AOI systems utilize high-resolution cameras and advanced image processing algorithms to achieve precise and accurate inspection results. This helps identify even subtle defects that may impact the functionality and reliability of the PCBs.
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Speed and Efficiency: HCT's AOI equipment is designed to handle high-speed production lines, providing rapid inspection capabilities. The automated nature of these systems allows for quick inspection of PCBs, minimizing bottlenecks and optimizing production efficiency.
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Flexibility and Customization: HCT understands the diverse needs of electronics manufacturers and offers flexibility in their AOI equipment. They provide customizable inspection criteria, adjustable settings, and software solutions to tailor the system according to specific requirements.
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User-Friendly Interface: HCT prioritizes user experience, ensuring that their AOI equipment features an intuitive interface. This simplifies operation, reduces training time, and enables users to efficiently navigate through inspection results and generate useful reports.
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Comprehensive Inspection Features: HCT's AOI systems often include a wide range of inspection features, such as 2D and 3D inspection capabilities, color imaging, component library comparison, and statistical analysis tools. These features enhance the thoroughness and reliability of inspections.
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Excellent Customer Support: In addition to manufacturing high-quality AOI equipment, HCT offers comprehensive technical support, training services, and responsive customer assistance. This ensures that customers receive ongoing support throughout the implementation and operation of the equipment.
HCT is a reputable manufacturer and supplier of SMT AOI equipment, offering precise, efficient, and customizable solutions for electronics manufacturers. Their commitment to quality and customer satisfaction makes them a reliable partner in the industry.
FAQ
Q: Where is your factory?
A: Shenzhen, China
Q: Are custom services available?
A: Yes
Q: Do you support OEM and ODM?
A: OEM
Q: Why choose us?
A: HCT SMT machine is ideal for medium and large manufacturing enterprises for it solves the problem of rising labor and equipment maintenance costs. You can rely on our machines to consistently produce high-volume and stable quality products.
Product Display - SMT AOI Equipment
